Die Casting Manufacturing Process

2025/04/25

Aluminum Ingots: The Foundation of Die Casting
Quality starts with raw materials. Aluminum ingots are melted and refined to ensure optimal performance.
 Common alloys: ADC12, A380
 Stable composition ensures strength and castability
 Reduces casting defects such as porosity and shrinkage

Die Casting: High-Precision Forming
Molten aluminum is injected into a mold at high pressure for fast and accurate shaping.
 Ideal for high-volume production
 Ensures consistent dimensions and a smooth finish
 Minimizes need for post-machining

Sandblasting: Burr Removal & Surface Prep
A critical post-casting step, sandblasting improves appearance and functionality.
 Removes burrs, oxidation, and casting flash
 Enhances surface texture for secondary processes
 Improves part-to-part consistency

Quality Control: Ensuring Excellence
Every product undergoes rigorous inspection before leaving the factory.
 Visual and dimensional inspection
 3D scanning, pressure testing, or X-ray when needed
 Quality is our promise, not an option

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